Engineering Materials Course code: 117044 | 5 ECTS credits

Basic information
Level of Studies: Undergraduate applied studies
Year of Study: 2
Semester: 3
Requirements:
Goal: The course aims to acquaint students with the basic types of materials used in mechanical engineering, their structure, properties, application and possibilities for processing and altering their chemical, physical and technological properties. This course is designed to provide information about the welding techniques as well as the welding equipment.
Outcome: After completion of the course, the students should be able to: • Identify the type of chemical bonding, crystal structure, and properties for a given type of material (metal, ceramic, polymer). • Differentiate the characteristic stress–deformation in metals, ceramics, crystals and amorphous materials, polymers. • Perform experiments (standard destructive tests) from which they analyze and interpret results of mechanical tests (hardness, plasticity, toughness, material resistance and deformation) on standard devices and machines (devices for measuring hardness by static and dynamic load, tensile testing machines, Charpy pendulum, extensometers, …). • Recognize the types of damage in engineering materials, their application and behaviour in exploitation (fatigue and creep). • Differentiate between steels and irons and define the fields of their application. • Select the proper heat- or chemical treatment, based on the required properties of the steel • Define the characteristics and application of light and non-ferrous metals and alloys (Al, Cu, Ni, Ti, ...). • Distinguish conventional welding procedures. • Understand the conventional welding techniques. • Differentiate between the conventional welding techniques and components of welding equipment. • Identify the influence of welding parameters on the quality of the joint.
Contents of the course
Theoretical instruction:
  1. Introduction
  2. Engineering materials, classification, metals, ceramics, glass, polymers, composites
  3. Material processing - general terms
  4. Metastable and stable phase diagrams of Fe - C
  5. Non-ferrous alloys – aluminium, its alloys and their heat treatment
  6. Introduction to welding
  7. Soldering
Practical instruction (Problem solving sessions/Lab work/Practical training):
  1. 1. Tensile testing. Pressure testing. 2. The module of elasticity. 3. Hardness, methods, based on static and dynamic loading, testing in laboratory conditions. Toughness, impact testing. Fatigue of materials. Creep. Non-destructive testing of materials (visual, penetrants, magnets, ultrasound, radiography). 4. Iron-carbon phase diagram. 5. Marking of steels according to previous national standards (JUS) and European standards (EN). 6. Mechanical testing of welded joints. 7. Preparation of welding materials. Technics and technology of arc welding. Welding laboratory practice. Hazards and safety measures in welding practice. 8. Seminar papers in arc welding, special welding field, soldering etc.
Textbooks and References
  1. Prokić Cvetković, R., Popović, O., „Mašinski materijali 1“, Mašinski fakultet, Beograd, 2012.
  2. Popović, O., Prokić Cvetković, R., „Postupci zavarivanja“, Mašinski fakultet, Beograd, 2016.
Number of active classes (weekly)
Lectures: 3
Practical classes: 1
Other types of classes: 0
Grading (maximum number of points: 100)
Pre-exam obligations
Points
activities during lectures
0
activities on practial excersises
0
seminary work
0
colloquium
0
Final exam
Points
Written exam
0
Oral exam
0